Objectives:
The aim of this study was to test the hypothesis that fatigue strength of
electron beam melted Ti-6Al-4V ELI alloy depends on direction of electron beam
orientation. Methods: A novel technique involving use of electron beam melting was
used to cast Ti-6Al-4V ELI alloy blocks with dimensions of 60×60×4mm. Rectangular
beam specimens having dimensions of 25×4×3mmwere
cut from a block such that the electron beam orientation was either parallel or
perpendicular to the long axis of specimens. Twelve specimens with parallel
orientation were assigned to Group A and 11 specimens with perpendicular
orientation to Group B. Specimens were subjected to cyclic fatigue until
fracture in four-point flexure in air using various stress amplitudes below the
yield stress. ALTA Pro software was used to fit the data to an inverse power
law (IPL)-Weibull model and to predict the stress corresponding to failure
probability of 5% and 63% at 2M cycles. Results: Both groups showed
approximately the same Weibull modulus, m. Group A showed significantly higher
fatigue strength than group B for 63% failure probability, but there was no
significant difference in fatigue strength in both groups for 5% failure
probability. Estimated fatigue strengths with 95% confidence intervals and IPL-Weibull
parameters K, n and m can be summarized as follows.
Group A | Group B | |
-ln K | 37.7 | 39.8 |
n | 4.43 | 5.19 |
m | 1.16 | 1.04 |
σ (in MPa) for Pf=5% @ 2M cycles | 105 (71,140)* | 75 (49,104)* |
σ (in MPa) for Pf=63% @ 2M cycles | 186 (158, 211)* | 130 (107,150)* |
Pf = Probability of failure by time, t, at stress, σ
*Estimate (95% confidence interval)
Conclusion: Fatigue strength of the material was independent of direction of electron beam orientation at clinical load levels. NIH-NIDCR grants DE017991 and DE013358.