Objective: Demonstrate that the interfacial bond (IB) between light curable laminate of EclipseÒ clear hard resin (CHR) and Eclipse Resilient Resin (RR) is robust.
Methods: Laminate IB was assessed by evaluating the effect of thermocycling and hydration on the flexural properties and coffee stain on the bond line. RR/CHR laminates were cured in the Eclipse Processing Unit (EPU) by both the 1-step cure (10 min) and 2-step cure (RR 4 min + CHR 10 min). The control was an elastic acrylic resin (Impak, Vernon-Benshoff) / pour acrylic (GC Pour-N-Cureä ) processed per manufacturer's directions. Specimens were finished with 600grit SiC paper (2.85mm X 11mm X 85mm). Appliances were finished using normal denture polishing techniques. Coffee stain solution was 10g instant coffee/200mL water (37°C-88+ hrs). Statistical analysis was performed by ANOVA (a =0.05).
Results: 1) flexural properties of RR/CHR laminates are superior to Impak/GC pour acrylic, 2) flexural properties of the RR/CHR 1-step and 2-step cure were unaffected by thermocycling, 3) RR/CHR residual flexural properties after hydration were superior to the control, 4) no delamination occurred between RR/CHR layers as a result of hydration or thermocycling, and 5) RR/CHR IB is stain resistant.
Laminate Strength After Thermocycling and Hydrolysis
Material |
Conditioning |
Flexural Stress (MPa) |
Flexural Modulus (MPa) |
Impak/ GC pour acrylic |
None |
25.5 |
496 |
1500X, 5-45C |
44.1 |
641 |
|
Water (37C-3 wks) |
30.3 |
538 |
|
RR/ CHR 2-step |
None |
69.0 |
1950 |
1500X, 5-45C |
69.0 |
1950 |
|
Water (37C-3 wks) |
55.9 |
1320 |
|
RR/ CHR 1-step |
None |
75.9 |
1900 |
1500X, 5-45C |
69.0 |
1890 |
|
Water (37C-3 wks) |
47.6 |
1170 |
Conclusions: 1) RR/CHR laminate flexural stress is superior to commercial product intended for same use, Impak/GC pour acrylic, 2) RR bond to CHR is acceptable when made by either 1-step or 2-step and 3) the IB between RR/CHR is robust to the accelerated test conditions.